Burnett Process, Inc - Blog

The Importance of Filtration for the Printing Press in the Modern World

2019-02-11T13:00:00-05:00

The History of the Printing Press

During the 15^th century, Johannes Gutenberg invented the printing press. After this invention, mass production occurred, along with the spread of printed books. The printing press allowed ideas and information from all over to be shared amongst the people in Europe, Asia, Africa, and the Americas.

Today’s Printing

The printing press has surely evolved throughout time. The number of printers in the world are practically countless. We have gone far beyond Gutenberg's printer. We have made it possible to print 3D objects! Even with our regular printers, we have changed them to allow high quality (color) printing. Our digital printing has improved greatly due to our many innovations.

VOCs and Pollution

Volatile Organic Compounds (VOCs) make up many of the chemicals that are emitted into the atmosphere and contribute to smog. Generally, printing VOCs come from the inks, fountain solution additives, coatings, adhesives, and more. VOCs evaporate into the air after they are emitted and add to air pollution. No matter what printer you have, it will emit VOCs.

The Affects of VOCs

These compounds can lead to allergic, immune, and respiratory issues. They can worsen asthma symptoms. High exposure to VOCs can lead to cancer in animals and in humans. They are also known to be associated with the growth of cancerous tumors. To the environment, VOCs aid the growth of pollution and decreases the air quality of indoor and outdoor air.

Innovation at Xerox

The capabilities of Xerox are impressive. Xerox is maintaining their status as a top world technology innovator. They like the challenge of making things happen and that is what they are continually working on- making things happen! Digital presses from Xerox offer great speed and quality. Wouldn't it be right to make sure that the presses and printers were running at their best? Good air filtration will take care of their systems so that they remain dependable, and functioning at the highest level.

Filtration

Air filtration within printing presses will reduce the amount of VOCs being emitted into the air and will also keep the printing system running without a flaw. Filters that are properly installed and fit the printer can trap many of the particulates that make up VOCs so that they do not get emitted into the outer air. The filters also rid the printer's mechanical parts of dust that could clog and overheat the printers.

For more information visit:
www.burnettprocesinc.com www.xerox.com

References Used:
www.xerox.com http://dnr.wi.gov/topic/SmallBusiness/documents/ERP/printing/ERPChapter1A.pdf

Railway Filters

2019-01-10T13:00:00-05:00

Trains travel through every climate condition imaginable. The trains and their conductors are faced with many responsibilities. A train needs to be reliable and punctual, regardless of its content. The train industry relies on safety and excellent performance. The entire safety of rail transport is dependent on a reliable air system.

Vulnerabilities

Since the majority of applications on trains are external, they are exposed to numerous (harsh) conditions. Moisture in the compressed air system has a detrimental effect on its performance. Moisture can also lead to fractured air lines and injure pneumatic cylinders by freezing and blocking pipes.

Awareness

Lack of awareness towards the reliability of the train air system can result in: system failure, unscheduled and non-budgeted maintenance, and costly repairs. Awareness can be addressed and contained by following a schedule of routine maintenance and inspections.

Filters

Due to the risk of combustion smoke buildup, train filters should be between a 17 to a 20 on the MERV rating scale. A filter rated between 17 to 20 catches carbon dust and all combustion smoke that will protect the lifetime of the application. Natural contaminants such as water, oil, and dirt may create a paste that will result in a nasty effect on the system. Due to the disposable nature of the filter media, most filters must be replaced and not cleaned.
For more information of filters go to: https://www.burnettprocessinc.com/

The Importance of Air Filtration in Small Commercial Vehicles

2018-12-10T13:00:00-05:00

Commercial vehicles, no matter what shape or size, encounter practically every driving condition you can imagine. They keep the shipment and the driver safe, they deserve to be taken care of, their engine more specifically. Engine filters were manufactured to remove airborne contaminants and keep your engine healthy, but they cannot do that without a watchful eye.

Consequences of Not Taking Care of Your Engine

Filters are the kidneys to a vehicle. Filters catch any grime that could cause damage to air filters, and unless you want a polluted engine, your job is to make sure that the filters are in good working condition. Dirt, dust, and other debris will clog the engine if the filters aren't changed. All of the contaminants could create wear on the filter, and eventually the engine.

Dangers of Bad Filtration

When the filtration system in a vehicle is no longer working effectively, many dangers can arise. A clogged filter can cause overheating which could blow the engine, resulting in costly and time consuming repairs for the vehicle. An overused filter will wear down and allow contaminated air into the engine, which can lead to engine failure as well.

Appropriate Air Filtration

Filters that have a rating between 9 to 12, on the MERV rating scale, capture auto emissions and other dust-like particulates. Depending on the type of commercial vehicle it is, the size and rating differ but they should never go below a nine. Proper air filtration can keep the filter and the engine running longer and smoother. Depending on which filter you have, the filter changing schedule will vary.
For more information on commercial vehicle filters, visit our website:
https://www.burnettprocessinc.com/References Used:
http://www.meritorwabco.com/Product,2,31,2,Trailer-Air-Filtration.aspx

Public Buildings

2018-11-10T13:00:00-05:00

Appropriate and efficient air filtration in public buildings is a crucial step in relieving society's carbon footprint. Filtration aides indoor air quality and protects the health of occupants. I know this may sound crazy but, public buildings are… PUBLIC! Anyone and any particulate can enter, and although the people leave, do the particulates?

Indoor Air Quality (IAQ)

While this may be hard to believe and very alarming, IAQ may (in some areas) be worse than ambient/outdoor air quality (AAQ) within buildings. Children and the elderly are very vulnerable when it comes to air pollutants. Depending on the region that the building is in, the AAQ and IAQ may differ. The quality outside can be worse than the inside or vice versa.

Selecting the air filter that best meets the needs of the building is most important. Proper ventilation can control building temperature. Filters are meant to remove airborne contaminants in an energy efficient way but cannot do that if it does not belong in a certain building. It is essential that the proper selection is made in order to enhance performance.

MERV Rating: What is Best?

The minimum rating that would still benefit a public building would be 11. A rating at eleven has a 60-65% efficiency and it used for better commercial buildings. The best rating so far for a public building filter is 15. A rating at fifteen has a nearly 95% efficiency and catches all bacteria.

References Used

http://www.clcair.com/Portals/12/Documents/A-Buildings.pdf

Static Electricity and Its Potential Risks

2018-10-10T13:00:00-04:00

Remember when you used to rub a balloon on your head and slowly pull it away from you to see that is was pulling your hair too? Or when you could hear the static frizz sound and little shocks if you and another person touch in a certain way? While static electricity can be fun in the moments mentioned above, it can be downright devastating to your electronics and machinery.
Many electrical engineers will agree that static electricity is extremely harmful to electronics, electronic components, and machinery.

Understanding Static Electricity

In order to fully comprehend the dangers of static electricity, we must first understand it. What is static electricity? A little zap? Maybe a pop? Sure, it can be, but we need to go deeper than that. Static electricity is considered an imbalance of electrical charges on or within the material's surface. The charge between the two stays unless it is able to move away by the means of an electrical discharge or current.

Internal Computer Parts Are Sitting Ducks When it Comes to Static Electricity

Serious damage can occur to your hard drive if it gets 'zapped' with even the tiniest amount of static electricity. It is possible that a hard drive can be susceptible to a shock at such a low voltage that even we can't feel! If your computer has more circuitry than others, you are extremely susceptible. Microchip damage can occur at as low as 10 volts, when humans will not be able to perceive that electricity until it is at around 1,500 volts.

Bond and Ground

A bond is the connection that two or more conductive objects together with a conductor that equalizes the potential charge between them. A ground is a connection that one or more conductive objects directly to the earth with a conducting device. If you use industrial filters, you must be sure to note the following safety precautions. Filters should be enclosed in a grounded metal enclosure. Liners can generate static charges when dragged along other materials or pulled apart. All metallic equipment should be bond and ground.

What Does Burnett Offer Static Electricity Wise?

Many of the products that we manufacture and sell are electro-static dissipative (ESD), in other words, they are anti-static. Most of them will not build up static charge. Our products that are ESD are: our crevice tool, down-sized crevice tool, tube hose adapter, keyboard brush, 8ft stretch hose ESD, ESD wrist strap, LaserVac Shark 9000-II (1 speed), and LaserVac Shark 9000-II (2 speed).
If you are in need of ESD Protection for your vacuum follow the link to our Shop page below:
https://www.burnettprocessinc.com/collections/all-products *Note: Items above are not in order on the Website. We would recommend to adjust the order to “Alphabetical Order A-Z” on the right hand side of the page for the quickest results.*

Bus Filtration

2018-09-10T13:00:00-04:00

Public transportation vehicles should always be in good condition. Carrying around a wide variety of people ranging from children, teenagers, adults, and seniors. It doesn't matter if it is a school bus, tour bus, or a city bus, they should all be reliable and in excellent working order. Maintaining an ideal filtration system is key to a healthy engine, healthy bus, and healthy passengers.

School Buses

For all of the children that take the bus to and from school, a safe journey is expected. Not just with an overcautious driver, but with the air quality. Children are more susceptible to air pollution because they breathe more rapidly than adults and their immune system and their cardiovascular systems are not at their prime. There are many health effects that children suffer from due to vehicle-emitted particulates. Due to the lack of strength that their immune systems have, it is important that we keep the air in school buses clean.

Mass Transit Public Buses

Children aren't the only ones susceptible to air pollution. The elderly and those with breathing problems are also at risk for negative health effects due to contaminated air with the lack of a proper filter.

Proper Filters

Depending on the size of the bus, air filter sizes may differ. Although the sizes of the filters will vary, the range of efficiency will not. On the MERV rating scale, 9 to 12 would be the typical bus filter. Ratings 9 through12 can trap auto emissions and keep the buses engine sturdy and reliable. Air filters used on highway vehicles should not be cleaned because it will most likely injure the air filter media. If the filters are not properly functioning, the filter should be changed.
For more information on bus filters visit:
https://www.burnettprocessinc.com/Reference Used:
http://newsroom.ucla.edu/releases/on-board-school-bus-filtration-system-reduces-pollutants-by-88-percent

The Importance of Air Filtration in Schools

2018-08-10T13:00:00-04:00

Problematic Dilemma

There are thousands of schools all across the world and at least half of them have diagnosed with indoor air quality (IAQ) problems. Proper ventilation and air filtration may remove the majority from this list.

School: An Easy Target for Particulates

The population of a school is much denser than an average commercial office building. A person's clothing could bring in particulates as well as open doors or windows. Transportation that many schools offer could also allow particulates to come into contact with people. Asthma is one of the leading causes of students missing school due to the chronic illness. The poor indoor air quality can exacerbate the conditions of one's asthma.

Air Filtration

Every individual that goes to school, whether you are a student or employee, should be entering an environmentally safe and healthy place. Many schools utilize low efficiency filters, rated 1 to 4 on the MERV scale. Filters rated 1 to 4 remove minimal levels of all particulate matter from the air. 1 to 4 ratings are generally found in window A/C units and homes.

Filter Improvements

Higher efficiency filters will not only keep people healthy, but also keep the HVAC systems healthy and working at optimal levels. Higher efficiency pleated filters are known to improve the overall indoor air quality. Having a filtration system that is appropriate for the particular conditions; can increase the indoor air quality, improve equipment efficiency, and improve system performance.

MERV Ratings Appropriate for Schools

Although many schools have filters rated from 1 to 4, the MERV rating that would be an appropriate minimum would be a 7. Seven is for better residential applications but can apply to schools. A MERV 12 rated would most likely be the best filter for a school. They are generally found in superior residential applications.

References Used

https://www.nafahq.org/air-filtration-for-schools/

Dust Collector Filters

2018-07-10T13:00:00-04:00

There are many applications for a dust collecting system. A dust collector is used to reinforce the surrounding air quality that may be discharged from commercial and industrial processes. They can collect dust and other impurities that are in the air.

Agricultural Filtration

In order to keep the crops safe from pests, farmers use pesticides. These pesticides can grow into pollutants if misused, overused and/or ignored. Air pollution from agriculture is due to the spray drift, the chemicals caught by the wind when they are being applied. Using a dust collection system can trap the chemicals and the residual dust before it can cause pollution.

Filtration for Food and Drink

Whether you are allergic to some things or nothing at all, it is important for our food to be prepared and made in a way that prevents it from interacting with other foods. Filtering the air in our food preparation areas can get rid of unnecessary particles and bacteria. When the packages for our food are being created (and if they are in the same building), they may release gases. The filters will catch the gases before they can contact the food. Filtering also protects the qualities of the product and does not allow anything to tamper with the taste. When filtering for the manufacturing drinks, chemicals and bacteria are caught to make sure the drinks are sterile for consumption.

Pharmaceutical Filtration

Filtration for pharmaceutical use focuses on liquids, gases, and sterilizing the air and those substances. The filters should be adaptable due to the variety of substances being used and emitted. The filters can catch any tested material that was released.

Metalworking Filtration

Metalworking processes produce a lot of excess particles and debris. Whether it is grinding, buffing, or polishing; fragments or chemicals of some sort are being released. Filtering the air in a metal workshop not only protects the health of the worker, but it extends their machines' life. Keeping the air clean will make their finished product have better quality as well. Metal shavings or fumes can lead to some serious health issues if there are not any precautions in place inside of the workshop.

Mist Collectors

Whether it is oil mist or water mist, it can create some serious damage. Unwanted moisture can lead to mold, rust, and growth of bacteria and allergens. Oil pollutes water and can also lead to health problems if consumed unknowingly and if ill-prepared.

Cement Filtration

The dust/powder that is created my cement and concrete often goes unnoticed. And many deem it as unimportant. Along with the ability to increase allergy and asthma symptoms, the dust can also create labored breathing to those who do not normally suffer from any sorts of breathing issues.

Welding Filtration

Air filtration for welding keeps air contaminants out of the welder's breathing area, and prevents oxygen rich or oxygen deficient atmospheres and also prevents the accumulation of flammable or combustible gases/vapors. Filtration protects the welder from smoke, dust, and fumes that can lead to health issues.

Paint Booth Filtration

A paint booth is an isolated environment that is controlled by the amount of pressure that is being used. They can be used for numerous processes such as spray-painting, woodworking, and more. Many of the processes that the booths are generally used for give of Volatile Organic Compounds (VOCs) that can not only affect humans, but the environment as well.

Dust Collector Filters

We recommend our Burnett Process Dust Collector filters. These filters have the capability to catch very fine particles and ho;d the power to keep he air clean and safe. Depending on what the filter will be used on, the MERV rating will differ. The rating can be anywhere from 1-10 all the way to 11-20. Higher rated filters generally have a higher efficiency and can pick up more fine particulates.

References Used

https://ccohs.ca/https://en.wikipedia.org/wiki/Environmental_impact_of_agriculture http://www.clarcorindustrialair.com/Industries/Industrial-Filtration/Cement http://www.airflowsystems.com/products/mist-collectors.php http://industrialairsolutions.com/
Visit our website for more information:
www.burnettprocessinc.com

The Difference Between Panel and Pleated Filters

2018-06-10T13:00:00-04:00

To many, the big difference between polyester panel and pleated filters is cost. The polyester panel filter, more commonly known as the fiberglass filter, is cheaper. Fiberglass filters are the most common and you can find them practically anywhere, depending on the size you require. The pleated filter is generally more popular due to its trusted efficiency.
MERV Rating Scale.
For those of you who are unfamiliar with the MERV rating scale, this will be very helpful to you. The scale begins at 1 and ends at 20. One is very weak, if a filter has been given a one, it is probably closer to being a fishing net than a filter. A rating at a 20 is a filter that catches practically everything. The higher the number on the scale, the better the efficiency. To expand a bit on this, filters wit ha MERV rating of 1 are typically found in window A/C units and can trap particles like carpet fibers. A MERV rating of 20 would be found in a clean room and can trap particles that exist within airborne viruses.
Why Pleated?
Pleated filters have a longer life span/expectancy and are very durable. Pleated has a high dust capacity while also maintaining a long life. Pleated is also very effective towards those with asthma and allergies. One of the most efficient pleated filters is the permanently charged electrostatic. It is designed to physically capture unnecessary particles in the air. Particles that would almost always pass through even the other pleated filters are “magnetically” drawn to the filter. On MERV's rating chart, the standard pleated filters can be from a 5 to a 12, sometimes even higher.
Why Polyester Panel Filter?
One of the most obvious answers to that question above is MONEY! We all want to save money. The fiberglass panels are definitely cheaper than the pleated panel. Fiberglass filters are also very good protectors to HVAC equipment from particles that can damage them. If you change out the filters on your furnace quite frequently, a panel filter might work for you.
Why Not Pleated?
Pleated filters can be more expensive and that fact alone is a determining factor to many. Pleated filters are still disposable and do need to be changed. Pleated filters may be made with needlefelt media. While this media provides us with good mechanical efficiency for capturing particles, it is often subject to high resistance to airflow, increasing the operation's energy costs.
Why Not Panel?
On the MERV scale, panel filters can be from a 1-4. These filters are not as durable as others and do require changing more frequently, which in the long run could be costly. They are often referred to as “throw-away” filters. Panel filters have a low filtration efficiency. More than 80 percent of particles (3-10 microns) and virtually all of the smaller micron particles can pass through the filter and not be captured.
Burnett Pleated Filters
Our extended surface pleated filters are designed for use in all types of residential,
commercial, universities and industrial air filtration systems, anywhere where better
indoor air quality is desired. These filters offer higher efficiency and longer service life
as compared to fiberglass filters or permanent filters.
HVAC applications
Ideal for odor absorption and dust control
Rigid construction, extended surface and long service life are features and benefits that make pleated filters an excellent option
They are custom made, and available in a wide range of standard and special sizes in depths of 1", 2", and 4". White color pleated media is bonded to expanded metal which is coated with a rust inhibitor. The inner surface of the frame is coated with adhesive to prevent air bypass. The frames are made with a moisture resistant beverage board. The pleated shape is designed to hold more dirt. Our pleats are consistently spaced, and have a consistent height, all things needed for an efficient filter design. Our pleats will also hold together when wet, due to the adhesive used during assembly being highly water repellent, which saves you money.
Burnett Panel Filters
Our polyester panel filters are used in numerous ways. Our panel filters are used for commercial, industrial, pharmaceutical and by many other professional industries.

To the left is a picture of our charcoal panel filter. Polyester media with activated carbon added, it is primarily used to reduce odors.
If you are in need of any pleated or panel filters, the link to our website is below. We manufacture custom made filters to meet your size and system requirements.
https://www.burnettprocessinc.com/collections/all-productsReferences Used:
https://keepingyoucool.wordpress.com/2012/09/26/pleated-vs-fiberglass-filters/

The Importance of Air Filtration in Hospitals

2018-05-10T13:22:00-04:00

A well-maintained air filtration system is crucial for all types of medical facilities. Problematic scenarios will occur if there are mechanical failures and/or disruptions. A medical facility's maintenance priority must be the ventilation systems. Due to a hospital's nature of contagions and germs, ventilation systems need to protect patients, doctors, nurses, and visitors from contracting nosocomial (contracted as a result of being hospitalized).

One Size Does Not Fit All

Not all parts of a hospital require the same filtration system. There are many units and many different required filters and ventilation systems. Areas of the hospital that deal with dangerously contagious patients absolutely need a higher efficiency system than areas that do not. Sections that do not deal with patients such as laboratories and autopsy rooms generally use a system that can filter out gaseous contaminants to keep the whole facility safe.

Which System Is Right For A Hospital?

Referring to the MERV rating scale, a 9 is the minimum efficiency value that is appropriate for hospitals. However, hospital filters may need more than that. Generally, the most appropriate filter efficiencies can range from 15 to 20, because you need a filter that captures the tiniest of particles, such as those found in air-borne viruses. Micro-fine fiberglass or synthetic media are common materials used in a filter with a higher MERV rating.

For more information about filters, visit us at:

https://www.burnettprocessinc.com/

Reference Used:

https://www.iqair.com/commercial-medical-hospitals-clinics-applications

Carbon Filters

2018-04-17T11:08:00-04:00

Carbon Filters

A carbon filter is a bed of activated carbon that works to filter out contaminants and other foreign matter. Carbon filters use chemical adsorption, which is the adhesion of a very thin layer of molecules (ex. Gas) to the surface of solid body, in order to remove the impurities. Carbon filters are also commonly referred to as charcoal filters as well as activated carbon (charcoal). The word activated may also be substituted with active as well.

Purification

Carbon filters can be used for many applications. Activated carbon can be used for gas purification, water purification, air filtration, and so much more. These filters can be remedies to groundwater and filter drinking water to allow for healthy and consumable water. As for gas purification, the compression if the carbon removes oil vapors, odor, and many other hydrocarbons that may be in the ambient air.

Industrial Carbon

Activated charcoal can remove unstable organic compounds that are released from paints, operations that dispense gasoline, and other processes. Industries that work with metal will generally use carbon filters because of their capabilities to remove organic impurities from certain solutions. Build up of contaminants can decrease the quality and injure many qualities of that company's metal. Activated carbon filters can also be found in many respirator masks.

Ozone Removal

When machines copy and/or print, they emit ozone. Most equipment have guidelines such as: space, temperature, and humidity requirements. Those guidelines reduce ozone to an appropriate level so the carbon filters can trap the ozone. Activated carbon filters are quite effective when it comes to removing ozone. Ozone is an air pollutant that decreases any air quality, inside and out. When the ozone has been emitted, the carbon filters stop the ozone from being completely released into the air around us. The filters hold the ozone in an isolated area so that the gas will not escape out of the filter, or come into contact with clean air going out.

Efficiency

In some cases, carbon filters work along side of HEPA filters, and the two filters can make a heavily contaminated room healthy when paired together. Carbon filters are most effective at removing sediment, volatile organic compounds (VOCs), taste, chlorine, and odor from water. From gas activated carbon can remove: siloxanes and hydrogen sulfide. Depending on the rate of the flow, the amount of contaminants extracted may vary, If the flow rate is slower, the contaminants have been exposed to the filter media for a longer amount of time than fast-flowing air or water and are therefore, cleaner.

For more information on carbon filters, visit us at:

https://www.burnettprocessinc.com/pages/charcoal-filters

Air Filtration in Museums

2018-03-09T13:17:00-05:00

Remember when you were young, or even older and curious and you wanted to create this amazing time machine and go back and just see for yourself? I do, from the young toddler years, I decided that my dream job would be going into paleontology (that was after wanting to work at McDonald’s for a discount on their chicken nuggets). Every time I went to a museum, I would instantly look for the dinosaur section. Eventually, it hit me. Museums are the time machines, they are a beautiful capsule that can take your breath away. They are absolutely miraculous, and we should keep them that way.

Filtration and Artifacts

Museums are there to preserve and protect historical items that would be lost or destroyed if the museum had not been there. If left unprotected; paintings, books, sculptures and many other timeless pieces could be deteriorated by pollutants, and many of which are already in a great state of degradation. Museums only exist because of their collections. Maintaining excellent air quality is a crucial requirement in a museum's existence. Air filtration in museums is very meaningful. Without high end HVAC systems, a museum could run the risk of damaging priceless collections and artifacts due to harmful pollutants. Air filtration is crucial to the preservation of millions of dollars in artifacts and pieces. What kind of effect will those particulates have on the health of museum workers as well as the visitors?

Protection of Health

Although the systems installed in museums keeps the artifacts protected and in good condition, the air filtration also keeps the workers and visitors healthy. Besides containing priceless objects, most museums have another thing in common, organic and inorganic pollutants. Several museums were found to have sulfur dioxide, nitrogen dioxide, formaldehyde, and organic acids in a study in Conservation Journal. While the concentration of these pollutants may vary; if workers have prolonged exposure to these contaminants, it could negatively impact their health. Volatile organic compounds (VOCs) can damage the central nervous system, liver, and kidneys. In some cases VOCs can lead to several forms of cancer. The owners of the museum(s) must be vigilant when it comes to keeping the air quality at a safe level if they wish to keep their museum(s) open and safe.

HVAC Air Systems and Filters

Museums often have to make compromises when it comes to their HVAC air systems. They need to control the Indoor Air Quality (IAQ) by adjusting the outside air levels and applying filtration solutions that best meet their requirements. The building may also pose limitations on the system so maintaining them is vital. Custom made HVAC filters would best protect the displays and the people.

Our recommendations for museum filters would be anywhere between 11 to 13 on the MERV rating scale. Generally, better commercial buildings require 11 and superior commercial buildings require a 13.

For more information on filters, visit us at: https://www.burnettprocessinc.com/

References Used:https://www.environmental-expert.com/news/air-filtration-for-museums-why-air-quality-in-museums-is-a-big-deal-692784

Here are some fun museums in Rochester NY:

The George Eastman Museum: https://eastman.org/

The Strong National Museum of Play: http://www.museumofplay.org/

The University of Rochester Memorial Art Gallery: http://mag.rochester.edu/

Rochester Museum & Science Center: http://www.rmsc.org/

High Falls Center And Interpretive Museum: http://www.cityofrochester.gov/highfallsmuseum/

3D Printing: The Future of Production and Prototyping Today

2018-02-09T11:43:00-05:00

“It is the ability to design something in the morning and have a physical representation of the concept in your hand in the afternoon that is a priceless step forward in product design.”

-Steve Swaddle, Black & Decker

It was the year 1984. In mid July, French inventors Alain Méhauté, Olivier de Witte, and Jean Claude André submitted a patent to the French General Electric Company for a stereolithography process. FGEC claimed there was a “lack of business perspective” and rejected the application. Three weeks later, a man by the name of Chuck Hull submitted a patent for his own design for a stereolithography process that was, in Hull's own words, “a system for generating three-dimensional objects by creating a cross-sectional pattern of the object to be formed.” It was this patent that became one of the first additive manufacturing machines, and is the ancestor to the modern 3D printer.

What is 3D Printing?

3D printing today is the processes of taking a digital 3D model and forming it layer by layer until a replica of the digital model is created in the real world. The most common 3D printers use this process on a powder bed with ink jet printer heads. Commercial 3D printers have become more readily available than when they were first invented.

Uses of 3D Printing

3D printing can be used for many possibilities. It can be used for prototyping parts, printing spare parts, or for educational and entertainment purposes.

Prototyping

Have an idea for a product or part that you need to test out, but don't want to carve, sculpt, build, or otherwise make multiple iterations of it? 3D printing will do the building and rebuilding for you. All you have to do is modify your digital model when you discover a flaw with what you printed and print a new part. Depending on the size of your model, it could take a while to print, but not as long as it would take to build the part by hand. Prototyping is what we primarily use our 3D printer for here at Burnett Process, and it has saved us a lot of time and money.

Printing Spare Parts

Lose or break the end-cap of one of your filters? If you have a 3D printer and know the measurements of the part you need, you can easily print out a temporary replacement if you need to use the filter as soon as possible. Maybe a product you have came to you and it's missing a knob or another part. Take some measurements and design and print a replacement part. With just a little effort, 3D printing is a quick and easy solution to a lot of problems caused by broken and missing parts.

Education and Entertainment

There are many ways 3D printers are good tools for teaching kids. You can show them how to use the software to design a toy that they create themselves, and watch them see their imagination come to life by itself. You could also use the printer to create educational toys for children if you want.

Other Industries that Use 3D Printing

3D printing can be used for more than just replacing parts, prototyping, and making toys. Many industries use 3D printing on a regular basis. For example, doctors use 3D printing to create parts for medical equipment, print hearing aids, create dental delivery devices, and much more. They also can print out precise anatomical models to practice and plan surgeries.

The electronics industry uses 3D printing to precisely print smaller more efficient parts for devices. The company Fishman 3D printed parts that were so realistic that their customers couldn't tell the difference between a real production part and a 3D printed part.

The automotive industry uses 3D printing to produce lightweight, more efficient parts much quicker than the traditional metal cutting process could produce. This helps companies reduce production time and costs significantly. 3D printed tools are also used to make ergonomic assembly line tools to increase performance on an assembly line.

There are many other industries that use 3D printers in similar ways. These other industries include:

The aerospace industry
The architecture industry
The commercial product industry
The consumer goods industry
The defense industry
The dental industry
The education industry
The mold industry

Complications of 3D Printing

While 3D printing is a fantastic modern technology, it is not a miracle. The first hurdle for many people is they don't realize how much work you have to put into a project to get the end result. 3D printing is not saying “I need a solution to this problem” and the printer designing and creating exactly what you need. You need to take precise measurements, design a 3D model in one software, of which there are many to chose from, transfer the model to a different software, print it, and test it. Chances are, it won't be perfect on the first print. This could require you to go back and redo something in your design until you get the perfect fit. However, if you calculate the right measurements and design the model exactly as you need it, you will end up with exactly what you're looking for.

What We Use it For at Burnett Process

At Burnett Process, Inc., we use a Stratasys Fortus 380mc to print prototype parts for our products. A prime example of this is the end cap of our TF-0500 air filter. Have an idea for a design? Maybe have a model or a drawing we can reference? Contact us today to see if our 3D printer can help you.

Many companies have experienced lower costs, quicker production, more efficient products, and many other benefits thanks to 3D printing, Burnett Process included. While it does have its complications, its advantages significantly outweigh them. 3D printing is a marvel that we are lucky to have today, and we anticipate any future capabilities of this technology.

Have you ever Wondered how our Quoting Process Works?

2017-07-27T10:58:00-04:00

The quoting process for custom made filters or other products is described step by step from the moment you have the desire to obtain a quote right up until the time you get your quoted offer back from us!

The Importance of Dust Free Electronics

2017-07-11T11:16:00-04:00

Dust in the Office:

The average office has a low density of dust in the air. So why would dust free electronics be a big deal in my office? Well, many PCs do not have a dust filter. The “lucky” ones that do, only have a cheap mesh filter that was designed to catch some of the dust that is brought in by the computers cooling fan.

Your PC, display, monitor, and printers are very vulnerable to the dust in the air.

What Really Happens:

Dust particles can contain moisture (water/oil), organic material (carbon), various minerals, and/or chemicals. All of those things mentioned can greatly affect the reliability and life span of the average personal computer if it is overexposed. Dust containing conductive material such as water, oils, and metallic elements can lead to signal errors and abrupt part failures.

While no one is able to give an accurate and precise prediction of the life span reduction of a PC, in most situations, dust accumulation will begin to affect the operation of your computer within 2 years.

Reliability Problems and Failures:

Internal dust accumulation is one of the main principles of premature failure and issues with reliability.

Your computer's susceptibilities can surface rather quickly, if it is not maintained annually. Many integrated circuits (ICs) are susceptible to damage from dust. Modern ICs can have as many as 100 electrical contacts per inch exposed. The most susceptible of ICs are those that have a metal lid that will act as a heat-sink cooling surface. This metal surface must essentially be dust free. When in contact, dust acts like an insulating blanket, preventing the necessary convention cooling. The insulating affect can cause the ICs to suffer from overheating as well as electrical shorts, due to the dust across their contacts. Temperature can increase by nearly 30ºF due to the build up of dust. This increase is significant and can lead to a complete failure. Ingestion of dust into the computer processor case and monitor needs to be minimized in order to avoid serious electrical problems (such as the ones above).

What Will Dust Do to My Computer?

Your personal computer has numerous mechanical devices and manual controls whose performance suffers when exposed to excessive dust. For example: optical disk drives (CDROM/DVD), floppy/ZIP disk drives, USB ports, and your keyboard and mouse. The most vulnerable components mentioned above are the (CDROM/DVD) because their monitors and servos will easily overheat and they need a clear, dust-free pathway for the laser-light and optical lenses to function properly.

Optical drives have rather fragile tray systems (load-unload) that will easily jam if the rail path is not completely smooth. Dust can cause many functions of your electronics to become jammed, and the dust does this easily. If exposed to excessive dust, internal interface cables and expansion slots can become unusable. Dust causes irreversible damage to electronics and its electromechanical components.

What Can Be Done to Save Our Electronics?

You may be thinking that there is not much hope for saving your electronics, but we have evidence of the contrary. You do not need a superhero to save the day (or your electronics). We believe that you need a LaserVac Shark 9000-II. Our electrostatic dissipative hose attachment lets you extend the life of your electronics by safely removing that dreadful villain… dust. Our portable vacuum units come with a 15 foot power cord so you can eradicate that dust with ease. We also offer many attachments that will aide in your dust removal process. Take it from us, dust prevention is key for extended electronic operation.

All Burnett Shark models use a pleated micro fine paper especially designed to pick up sub-micron particles. With a 98% efficiency, the LaserVac portable industrial vacuum cleaners use a unique by-pass system that cleans the contaminated air being brought in by the vacuum in a high efficiency filtration module, separate from the motor, resulting in a safer and longer-lasting vacuum. Not much can take this superhero down! The filtration module holds up to 5 pounds of toner or 20 pounds of developer, and allows up to five shakeouts for reuses. The Shark 9000 vacuum weighs approximately 11.5 lbs.

Click the link below to check out our Shark 9000-II:

https://www.burnettprocessinc.com/collections/all-products/products/laservac-shark-9000-ii-1-speed-vacuum-kit-120v

References Used:

http://www.fearlessthinkers.com/docs/SPECIAL REPORT ON DUST EFFECTS ON ELECTRONICS_SAMPLE.pdf

NEW SHIPPING RATES

2017-05-19T15:47:00-04:00

We are pleased to bring you new shipping rates for your orders. At Burnett Process, Inc., we understand the need to save on shipping costs whenever it is possible.

We would like to offer you the chance to save with the use of our flat rate system. The shipping on all orders will now be based on the dollar amount of your order. We hope that this helps you to keep your costs down while getting you the products that you need.

As always, if you have any concerns, feel free to send us an email: info@burnettprocessinc.com or give us a call at 1-877-464-1516.

Spring Cleaning with the LaserVac Shark 9000

2014-06-02T11:24:00-04:00

Well folks, it is that time of year again. Time to break out the cleaning supplies and open up the windows, its Spring Cleaning time!

Just before you think about what needs to be mopped or dusted and vacuumed at home, let's think about the place that you are spending the majority of your time....the office. With the average person spending at least 40 hours or more at the office during the week, it is only right to be working in a clean and healthy environment.

So what can we do?

Spring Cleaning is all about deep cleaning, this is where the LaserVac Shark 9000 comes into play. This portable vacuum solution is not only essential to maintenance personnel and field technicians, it is essential for anyone who is looking for efficient, fine particle removal. This vacuum has a special by-pass system that cleans the contaminated air that is brought in by the vacuum in a high efficiency filtration module, that is separate from the motor, which means that not only is this vacuum safer, but it will last you a very long time as well.

Let's clean that space!

The LaserVac Shark 9000-II comes with a crevice tool, crevice insert brush, 8 foot static dissipative hose, a 15 foot long power cord, and a high efficiency fitration module, those are just to get you started! These will help you to get all your otherwise forgetten areas like creases and crevices on your desks, shelving units and window sills.

After you wipe down your surfaces; your monitor, keyboard and phone, get yourself a keyboard brush, and go over those surfaces a final time...get ready to be amazed at the results. Truth be told: we are happier when things are cleaner, and happy workers are productive workers!

Take pride in your workspace with LaserVac, you'll be glad you did!

Foam: The Problem Solver

2012-12-19T15:52:04-05:00

Have you ever just sat around and thought about foam and the impact it has on your life? Probably not, but there’s a good chance you’re sitting on some right now and you’re probably glad the padding is there, correct? There’s also a good chance that the last item you purchased was packaged in foam or the item itself probably has a foam component in it. Foam can be a buffer, separator, protector, supporter, insulator, silencer and the list goes on, especially if you were to analyze how foam is used in commercial, industrial and residential applications.

So what is foam made of? Foam is a substance that is formed by trapping many gaseous bubbles in a liquid or solid consisting of polydisperse gas bubbles separated by draining films. But lets not get too technical; today lets just talk about characteristics and applications because it’s the applications that make working with foam a little different.

There are basically two types of foam. There is polyethylene foam -- also called closed cell foam or non-reticulated foam. In closed cell foam, the gas that is used to create the foam forms individual pockets. These pockets are separate and surrounded by material. It has a rubbery feel to it and you might be familiar with rubbery neoprene commonly used in exercise mats and washers for your garden hose.

Then there is polyurethane or open-cell foam or reticulated foam; the gas pockets are all connected with each other. It is easiest to think of open-cell foam as a sponge. It is able to absorb things in the air pockets that it is sharing. It is designed to deliver maximum protection from the least amount of foam. It is lightweight, shatter-proof, flexible, and is not affected by mold, mildew, or bacteria. The foam can be specified at different sizes, densities, or even in sheets. You might be familiar with open cell foam in packaging applications providing cushion / protection while the particular product is in transit.

The most common foam for packaging products is polystyrene foam but there are different treatments to cater to your individual needs.

Certain foams are designed to be static dissipative. Another type is convoluted where the ridges in the foam allow for sound to be absorbed and what’s even better about foam is that it is easily recyclable.

Burnett Process provides the following types of foam products and will custom design foam to meet your respective needs:

Corner Blocks: custom made to your specifications

Egg Crate: mattress padding as well as a specialty packing material for fragile and sensitive equipment.

Padding: for shipping valuable items

Protective Packaging: Higher level of product protection

Cushioning: Adds that extra cushion needed for packaging or other uses.

Industrial Packaging: Larger scale packaging.

Polyurethane Foam: high resiliency flexible foam seating, rigid foam insulation panels, microcellular foam seals and gaskets.

Burnett Process, Inc. has been a foam fabricator for 55 years. Our experience speaks for itself. Let us guide you in your choice for your next foam application. Our engineers will specify the right type and amount of foam for your application. Please request a quote today!

Burnett Process Opens New Showroom and Distribution Center in Florida

2012-07-12T09:06:36-04:00

Burnett Process, Inc. expands into Florida –

Burnett Process, Inc. is a manufacturer of air filters ranging from automotive to charcoal, to HEPA and hard to find ozone filters. The Burnett organization is pleased to announce the opening of our newest sales and distribution center located in Oakland Park, Florida. The Burnett facility is conveniently located inside the beautiful and newly renovated Cannon-Diamond Building at 2701 West Oakland Park Boulevard. On display you will see:

Filters that control odors, filters that help capture dangerous viruses and particles to sub-micron levels.
Filters in a variety of shapes and sizes from square to round to pyramid-shaped, currently used by Fortune 500 companies and other institutions.
Fascinating examples of foam fabrication used in shipping and packaging.
The LaserVac HEPA portable industrial vacuum cleaner and its accessories – a superior vacuum cleaner that has been in the hands of technicians for over 35 years.

Why Florida? Florida was selected because of its proximity to neighboring countries. Burnett is currently distributing product all around the globe from Canada to Mexico to China. Florida has one of the highest numbers of hospitals per capita in the nation. The hospital market has embraced the world of technology, but how good are they at filtering the air you breathe while you’re there? Burnett Process, Inc. is looking for opportunities to explore the possibilities of creating a safer environment and we welcome opportunities to create custom filters for new technology. We understand that in the healthcare industry, your life is at stake, and hospitals have to deal with the best options available. We want to be one of those “best” options! Florida has a very diverse business base –

From health and education to tourism. The number of these facilities in Florida was another one of the many reasons why we were drawn to the area. We also know that there is a great need to service clean rooms and laboratories, as well as provide HEPA filters. These are all areas we have experience in and look forward to partnering with various organizations and coming up with custom solutions.

Burnett Process, Incorporated was acquired in 2006 by Jack Cannon with sales of around 2.5 million dollars. In less than six years the company has more than doubled its revenue, and projects a continuation of double-digit growth for the foreseeable future. Jack Cannon, the president and CEO of the company, says that this growth is based on two very simple principles. First, “delivering a quality product on time and at a fair price!” Second, to look for opportunities that enhance our current products lines and satisfy a growing need.

Currently, we serve clients in the following industries:

- Transportation

- Healthcare / Laboratories

- Printing / Copying

- Residential

- Education

- Mass Transit

- Construction

Burnett Process is the right choice for your air filtration, gaskets, foam fabrication and packing material needs. We are a just in time manufacturer that can design custom solutions for you. If you do not see what you specifically need, please feel free to request a quote! Our engineers can make what you need. Also, because we employ locally, you can trust that we are doing our part to help the local market, as well as the markets in all of our locations.